SPECIALISED SERVICES, SPARE PARTS & REPAIRS
We offer various maintenance plan options, including:
- Ad-hoc Site Maintenance
- Standard Service Agreements
- Internal Maintenance Plans
Our services encompass everything from routine maintenance to complete system designs
- Burner Tune-ups
- Safety Interlock Checks
- Trouble Shooting
- Refractory Work
- Boiler Tube Cleaning
- Emergency Breakdown Service
- Complete Boiler House Commissioning
- Emissions Testing
- DA Tanks
- Water level Controls
- Hot Water Heater Replacements
- HVAC Service (commercial and industrial)
- Rental Boilers
- Equipment Evaluations
- Free Energy/Emissions Audits
- Project Management
- System Design
- Burner Replacement
- Boiler Replacement
- Touchscreen Control Retrofits
- Emission Reduction
- Increased Efficiency
- Cost Reduction
- Reduced Fuel Consumption
- Meeting Requirements at Peak Operation
Autoflame Training at BK Labtech, London, UK – December 2018
Our Management & Staff regularly attend training courses throughout the year, not only on the Company’s primary products, but also to make themselves conversant in gas and electrical courses to enable the Company to issue COC’s on all work performed.
FUEL EFFICIENCY AUDITS
Combustion Technology is committed to providing energy efficient solutions to all our customers and to do this, we offer on-site Fuel Efficiency Audits to determine how well your plant is running.
A detailed report can be drawn up to include recommendations for potential future savings.
Our references confirm that we can save you 8 – 12% off our Fuel costs.
Convinced? Get in touch to find out how
Who is Actually Managing your boiler right now?
Introducing a 24/7 Boiler house Management by The Experts in Boilers and Combustion Systems for a very low cost!
How Combustion Technology manages your Boilers 24/7
How does it work?
How does it work?
- The Autoflame MM controller is the brain of the system. It Controls and manages All the functions of the Burner and Boiler system.
- Interface: 12.1” user-friendly multi-touch screen.
- The EGA (Exhaust Gas Analyser)- samples the exhaust gases and feeds the readings back to the MM. The MM then adjusts the system and maintains the Commissioned values.
(GOOD EMISSIONS = GOOD COMBUSTION)
= Reduced Fuel Consumption = Reduced Carbon Taxes)
How does it work?
- The DTI collects and stores the data history from the MM for up to 2 years.
- Combustion Technology connects to the DTI via a router built into our Control panel.
- The Central Control room at our Offices monitors all parameters on site 24/7.
- Alarms are set up to Alert our Engineers 24/7, should any set points drift off Commissioned values.
- We Action any necessary Intervention to immediately assist our Clients
How does it work?
By Installing an Autoflame DTI, we are able to log on to any site equipped and see the boiler running in real time.
Up to 10 boilers can be connected per site.
Features such as; All burner functions, fuel consumption vs steam generation, steam flow metering, fuel pressure sensor, water level control, ideal emissions (O₂, CO₂, CO) and many more are enabled and managed 24/7.
How does it work?
Diagnostics of maintenance and performance issues on all boilers
We analyse the performance of the burner/boiler by comparing the actual data against the commissioned data. The whole idea of this process is to anticipate possible issues that could affect the client’s downtime/ shutdown for unplanned maintenance.
Monitoring fuel usage
Via Fuel and water flowmeters we monitor actual consumption values and trend fuel to steam ratios.
The flue emissions are monitored at the same time. This is particularly important to track and directly relates to fuel consumption. Emissions are all sampled and fed back to the MM to allow for air damper corrections to maintain optimal combustion. In addition, we can manage your emissions to conform to the national environmental requirements for boiler flue gas emissions.
Expert Opinion available 24/7
When Combustion Technology is your service provider via a Service Level Agreement (SLA), you are assured of Expert opinion and advice.
Monthly Performance report
Our package includes a monthly performance report, detailing the overall system performance, including steam production, and any other added-features on site. The monthly reports give our clients an overview of how the site has been running, and include recommendations to optimise the performance.
Data history stored for 2 years
All the data history is stored for 2 years.
Alarms and Lockouts settings
Burner/boiler alarms, warnings, lockouts and first outs are monitored from the DTI and set up as email notifications.
Expert Boiler Management by
Boiler Management Presentation
Boiler Management Brochure
Example of a Monthly Boiler Management Report
Boiler & Burner Service
Breakdowns, which are usually unforeseen, result in production downtime and more often than not becomes very costly. For this very reason, we believe in preventive maintenance rather than reactive maintenance.
Clients should also look at the viability of a secondary or back up boiler or burner as opposed to production losses. We urge clients to maintain their own stock levels on site to avoid lead times in the event of our stock level being depleted. Be prepared – prevention is better than cure!
Timely and regularly scheduled service of your equipment ensure that your downtime is kept to a minimum.
The frequency of a burner service depends on factors such as the type of fuel in use, type of operations and the surrounding conditions.
Heavy oil burners – service and re-commissioning at 3-month intervals recommended
Light Oil burners – service and re-commissioning at 4-month intervals recommended
Gas Burners – service and re-commissioning at 6-months intervals recommended
- Overall burner condition inspection
- Nozzle replacement as standard
- Diffuser disc clean
- Listing any possible parts wear and planning for replacement
- Cleaning air FD fan
- Cleaning burner casing
- Cleaning or replacing fuel filters
- HT Leads & Electrodes replacement
- Photocell or UV Scanner clean or replacement
- Fuel pressure checks
STEAM BOILER SERVICE
Annual and 3-yearly service and statutory inspections are mandatory as stated in SANS 347. Accredited AIA inspectors, all in accordance with OHASA as per SANS 347, inspect and sign off the equipment for operation.
Correct boiler installation, commissioning, operation, inspection & storage is vital for the safe, reliable and efficient use of pressure vessels. In most cases, the boiler is the heart of the plant and production process, and therefore has to be cared for to avoid expensive repairs or even replacement.
HOT WATER BOILER SERVICE
Hot water boilers are subject to SANS 347 if they fall within the category requiring annual AIA inspection and certification. Hot water boilers must be maintained in a similar way as that of steam boilers.
If you are looking for new ways to manage your boiler house costs, it’s time to leave it up to us.
Combustion Technology is a solution and service-based company; we offer flexible and targeted solutions that are adaptable to emergency and unexpected situations. Our Boiler Rental Solutions are ideal for Companies dealing with long maintenance operations or seasonal production peaks. This Customer focus is what sets us apart from our Competitors.
We offer our customers the options to outsource their steam production for short- or long-term periods on the Customer’s site. Operation and maintenance are done by our qualified team.
• Trailer-mounted up to 5 tons per hour
• Containerized up to 2,5 tons per hour
Why Rent a Boiler?
• Speed of Supply
No investment required, make rapid & non-binding decisions
No nasty surprises, costs are certain, enabling clear planning
• Prompt delivery
Our boiler is available upon booking and ready to be installed
Our boiler is certified and comply with regulations about energy efficiency, emissions, fuel consumption & safety.
Every plant should have a rental contingency plan in place to save time and money.
Boiler Rentals South Africa brochure
We are stockists of:
HP Technik Pumps
Giuliani Anello Filters
Bacharach Emissions Testing
For enquiries on any of our Services or Training Information